Showing posts with label hand tools. Show all posts
Showing posts with label hand tools. Show all posts

Sunday, March 18, 2018

"Behind the Scene" at Vaux-le-Vicompte

Some 50+ Kilometres outside of Paris is a very lovely Chateau which was built around the middle of the 17th century. It is out in the country to the north-east of the city and by the time one arrives there, it is almost as if he has been transported to a completely different world.

The lane leading to the chateau is quite impressive in itself, lined with 200+ year old Sycamore trees. (Imported to France by soldiers returning from the American wars at of the late 18th and early 19th century they are now all over Europe.) The Chateau itself is behind several stables and other utility buildings and one could easily miss seeing it if they were zipping down the road unawares, (though the large car-park across the road, full of cars, caravans and motor coaches would make that rather difficult to do) but once you enter the premise, the view is quite spectacular.



View of the main residence of the chateau and surrounding moat

Model of the roof structure of the residence


I mainly visited this chateau to see the furniture and interior, but was delighted to learn that for an extra 5 Euros (I think) one can enter a private door, go up a flight of stairs and then a very narrow spiral star which leads to the central tower in the roof. From there you are greeted with a breathtaking aerial view of the chateau and the surrounding countryside. The chance to get up close to some 17th century carpentry work made it worth whatever the price was, and this diversion was a highlight of the trip.



Even utilitarian stair balusters are not completely void of ornamental
detail; note the cast escutcheons at the base of each spindle.


The iron straps were installed in a late 19th century restoration programme


Some details of the woodwork. Note that each beam was sawn and then planed
smooth before being worked into the structure

I was guessing this beam to be about 40cm so I took a picture of my hand
against it to use as a gauge. Based on the hand, it is about 36-37cm square.


View from the tower; there is another similar, but larger wing on the left

The second unexpected surprise to this side trip was a case full of 17th century woodworking tools.

Since I like, use, and make hand-tools, I was particularly happy to find this little collection.

Very large timbers require very large compases

Frame saw

Assorted tools, including a couple moulding planes and a marking gauge
for laying out timber joinery

Gouges, hatchet, and "pinch dogs" used to temporarily hold pieces in place

A saw wrest for setting the teeth of six different saws

Adze heads

Compass, calipers, folding ruler, and a plane

Another view of the plane, as well as an additional one. Also an axe, and a
line real

Sunday, March 4, 2018

Decorations for Utilitarian Objects

I love finding utilitarian objects which have been made beautiful by someone spending more time than was necessary to add ornamentation to them. In the Bauhaus movement, there arose a debate which ushered in a new way of seeing the making of objects, and was summed up with the phrase, "form follows function". This was a way of saying that a tool or object should first and foremost have a shape to it which suits its purpose. I have no problem with that notion, but I have no idea why that thought became licence for everything to be made without any beauty or art left to it. It is my opinion that the best approach to the question of design should be phrased as, "function has form", which is to say that even if it is functional, as it should be, it should also be pleasing to look at, and ornamented as nicely as possible, without sacrificing its usefulness.

To that end, I was delighted last week to see some objects that a long-time Romanian girlfriend of mine sent me from he home country. This type of object is called a "distaff" and they are made by her father-in-law. I was unaware of it, but apparently there is a long tradition all over Europe, Scandinavia, the Balkans and Russia of various forms of this type of artwork.





A "chip carved"spinning distaff made in Romania




A Distaff is an object used to hold the linen (or other) fibers whilst the spinner converts them into threads. It is a very utilitarian object, and came be made as plain and crude as someone wishes, and it will still do its job. I found a photo on Flicker, of two women using a very simple version in some reenactment event. I have no idea who or where they are, so I censored their identity; the purpose of the picture is to show how the object is used.




Two anonymous women demonstrating the traditional
method of spinning with a distaff 



Quite obviously, this tool does not need any decorations to be useful, but look at the following photos and see how much more pleasant such an object becomes when someone is willing to put into it more than the absolute minimum amount of effort necessary for its creation. When an Artist applies a bit of his soul to an object, that object takes on a soul of its own and becomes more than just a tool.













I have seen many beautiful things made in Romania since I first met the friend who sent these pictures in 1999 where she was demonstrating traditional Romanian egg-dying (another very intricate and beautiful art) at the annual Smithsonian Folk-life Festival in Washington DC. I also met a couple woodcarvers at the same time, and was impressed with the carved gate they were making at the time.
It is enjoyable for me to see people who work to keep traditional crafts, such as this, alive, and in so doing, make our modern sterile world a little less boring.


All of these objects have been decorated with what
is known as "chip carving" but this one has the
addition of having a pair of horses carved, a nice
little touch of creative originality.



Sunday, November 12, 2017

A New Box

Sometimes I get the urge to work on Something different, even if I have not yet completed a project I am currently working on. Because of this, my friend Steffen has dubbed a couple of my projects, "Century Project" by way of saying he thinks, at the rate they are going, they will take a century to complete. I Have completed a couple of those 'century projects', but others are still in the works, such as my 9th century box. I enjoy working on it, and want to get it finished, but I realised, once I began working on it, that it was growing into a much larger project than I had first envisioned. Meanwhile, I would like to do something that I can get finished faster, and I also feel the urge to work on something different, for a change of pace. In fact, there are a thousand projects that I want to do, so if there are only three underway in my shop at once, then obviously I have been employing great restraint on my impulses. I once had 11 paintings in various stages of completion in my studio; it is just the way I work, and at 50 it is not likely to change.



Inside view of the new box


My latest project, then, is another box. (I like making boxes) I am calling this one the "Turn of the Millennium Box", because it will be decorated in a style of circa the year 1000. I have chosen a couple manuscripts of that period which will be the basis of the decoration for it. One of these manuscripts even has a little "historiated initial" (which is what a letter with a picture in it is called in the realm of illuminated manuscripts) which depicts a box like the one I am making.



Kölner Diözesan- und Dombibliothek MS Cod 141 Fol 53v M. 11jh

An historiated initial showing God giving a reliquary (box) to a priest 


What follows are some pictures and a brief explanation from the progress of the build.


Cutting box sides 
The sides were all cut from a piece of timber that was left lying about when I sliced 15mm off of a 38mm thick plank that I needed for a different project years ago. It seemed like a waste to plane it all away so I sawed it off on the band-saw. 6 years later, I finally found a use for it.



Planing box sides
Putting the 8th century style plane, that I made this spring, to work. It works nicely. For anyone new to my blog, all sawing, planing, and any other work required for the making of my pieces is done entirely with hand tools, from whatever stage the timber that I choose is in, when I begin. 



Cutting dovetails

I always cut the tails first.



Truing up the inside ends

Years ago I made this device for getting very clean and accurate tenons, it works good for dovetails as well.

For anyone who might want to take issue with my using dovetails on a medieval box, thinking that they are not "period correct", I counter, that in museums, I have personally observed boxes from the 7th, 9th, 11th and 13th through 15th century all made with dovetail joinery.


Beginning the top

As I said, whatever state I find the timber in when I start, I begin from there with hand tools. In this case, the lid will be made from a chunk of firewood left over from last years batch. (so two years since it was cut) This is a chunk of beach and I think it will make a great lid. It had a bit of a twist to it, so the first task was to make a flat face to work the other two sides from.

Roughing out the shape. You can see the box at
the top of the picture

I split a chunk off of the side with hammer and wedge, then went at it with the axe. A bit more axe-work went into it after this picture, as you will be able to see in the next. The axe is used because it takes off material much faster than a plane, even a scrub plane.


From the axe to the plane

In this picture, the first side (which will be the bottom) has been planed true, and now I am ready to begin one slope of the lid.

Ready for side three; this is the right-hand face on the axe picture above

A nice triangular block of wood

About two hours later, I had something that resembles a house. In fact, in German, the lid for this type of box is called a "Giebeldach Deckel" which means a gabled roof lid.



Carving out the inside

A lot is made of "dugout" chests when it comes to histories of medieval furniture. Generally the implication is that they were crude and primitive, and were made because it must have been simpler to do so than to make one from flat timbers. It is also usually implied that they were made in this way because the makers did not have the tools and or skills required to make one by any other method. Most histories of furniture were not, however, written by anyone who ever made anything themselves, and therefore the writer was just assuming things. Perhaps the mental image of neolithic man making objects by burning the insides and scraping away the ashes stuck too fast in their minds and they assumed the same method to have been employed by medieval artisans. I cannot speak for what was in the mind of the authors of such texts, but having made this "dugout" lid, (for that is exactly what it is), I can assure you that it is not 'easier' to make in this way. Well, perhaps the lid might be, because all of the acute angles would be difficult to get right and then it would be a big challenge to hold the pieces together whilst attaching them by any means of joinery. A square box, on the other hand, would be much harder to make in this method, and it requires just about every tool that one would need to make a box with cut timbers. It is more difficult to true up the sides to any degree of accuracy, in this way, for sure, and the time and energy it takes to carve all the waste material is staggering.


The finished inside (except that it was not, because I wound up changing
the angle - compare this with the first photo)


I mentioned the challenges of holding parts whilst trying to make them, and that is one of the  fundamental challenges of creating anything. In order to work something, one must have a way of holding it stationary or most of the effort will be wasted and the results will not look good. I just said that it is easier to carve out the inside of this lid than it would be to join together all the separate pieces, but it was much more difficult to hold the block of wood to be able to carve it out than it would have been to make flat pieces to join together. Either way, making a box with a lid in this shape is not "easy" and anyone who wanted to make an 'easy' box, would not have undertaken one of this form. 

Actually, working on this lid left me to ponder what method the medieval artist employed to hold the lid stationary whilst working on it. For sure, as I did, the ends had to remain square to the face in order to be able to hold it to chisel out the inside. This means they needed to have had some sort of vice or cramp large enough to do this. Most medieval illustrations depicting anyone carving anything, be it wood or stone, simply show the object laying on a table, but anyone who has carved anything knows that one must cramp or nail the work down in some manner before it can be carved. I have no idea how the medieval artist worked the tens of thousands of such boxes that must have been made in this form, but here is how I held mine.


Cutting off the ends


Once the inside was carved out, the lid could be turned over and the ends cut to the same angle as the sides. My cuts were accurate enough that it was not necessary to do any planing.



The cut off end, just as it came from the saw


With medieval (and later) workmanship, any work that would be concealed by further stages of work was not made any more perfect than it would need to be for the next stage. If this box were covered in gesso for painting, or covered in enamel or metal plates, there would be absolutely no reason to plane these very faint saw marks away. The same is true for the few worm holes in the wood; they will have no effect on the finished product and will not be visible.




Carving the moulding for the base

Scratch-stocks and moulding planes existed in some areas at some periods of the Middle Ages, but to what extent, it would be impossible to say; there simply is not enough surviving work to make any sort of assessment. A third method to make mouldings, which is still employed in Asia, where there is much more hand tool work still used in making furniture, is simply to carve it with gouges. This is the method I used to make the moulded edge to the base of the box. At some point, the box will get cast metal feet, but that is the very last stage of the project.


Snipe hinges

I opted for the simple snipe hinge, something that has been around for millennia.



The back view, showing the hinges. The base has a shoulder to it and the
thickness of it fits up inside the box; the nails are for securing it to the sides.


At this stage a modern person would be forgiven for thinking I am just about finished with the box, but in fact, from a medieval perspective, I have just begun. People of the medieval period liked things to be ornamented and decorated, and no one would have stood for anything so simple and unfinished as this. In the next blog-post we will examine many ways in which such a box could have been finished, and then I will show you how I intend to finish this one.




Step one; make a box. Step two; decorate said box...
to be continued



Sunday, October 15, 2017

You Can Always Discover Something New

Last Weekend I finally made it to the Cloisters, part of the Metropolitan Museum of Art in New York. I have been wanting to go there for the 20 years I have been here in America, and had intended to go last August when I was at the MET, but realised there would not be enough time. It was a good thing I did not try, because it took me the entire day to see almost everything. They were shutting for the evening as I was making my way through the last gallery.


The Mérode Altarpiece in the Cloisters, New York


One of the highlights of the Cloisters, as far as artwork is concerned, is the Mérode Altarpiece. which was (probably) painted in the second half of the second decade of the 15th century, (1425-30) and is most often attributed to Robert Campin, though this is not a universally accepted fact. Sadly, the painting bears no artist's signature so we will probably never know, with absolute certainty, who painted it.

This pieces is important for those, like me, who have an interest in furniture and interiors from the medieval period, I have poured over pictures of it in books, for more than thirty years. Once pictures began to be available online, I studied more close-up pictures via this medium. There are remarkable details, and lifelike representation abound in this triptych, causing people to jump to the conclusion that it is a 'photo-representational' image of an actual interior. It is not.

This is still artwork, just as much as the Easter Island figures are, and it was made for much the same purpose; namely an artist giving expression to what he wished to convey to his audience by utilising his skills to the best of his ability. In fact, there are several details in the painting which demonstrate that it is not a photographic representation, as some details have been omitted or are not properly represented, such as the fact that the teeth on the saw are much too large for the scale of the other objects on the floor. If one were to take everything at face value in this image, the saw would be what is termed in modern tools as a 2.5TPI rip-saw, in other words, it has about 2 and 1/2 teeth for each inch (25mm) of length. This would be on a scale of a very heavy rip saw for large timbers, not a carpenters saw for cutting the sorts of things that he is seen working on.

Although this is not a representation of an actual setting, many of its details were obviously observed first-hand by the artist, and thus give us some valuable glimpses into 15th century life. One of the things that I was most interested in, was the towel bar on the back wall. This represents a very nicely carved and painted object. My interest in it is primarily because it clearly represents a glossy painted finish. Most people assume medieval paint to have been dull and flat, but this clearly shows a high gloss finish on this object.


Whilst the details to the carving and metalwork are very clear, the means
with which it is attached to the wall remains ambiguous.


My second new observation from a in-person study of this painting came in a happy observation of Saint Joseph's shoe. I have long suspected that respectable people's shoes would have been polished, but until last week, had no clear evidence for it. On studying this painting, however, one can see the clear representation of a well polished wax finish to his shoe. There are a surprising number of shoes from throughout the medieval period preserved in museums, but they are predictably in very shabby condition, and thus not an accurate representation of their original appearance. This detail in the Mérode Altarpiece gives us a wonderful glimpse of an early 15th century shoe in good condition.



A fine shine on a well formed pair of shoes
The shoe is inside a patten, which was a wooden sole one wore over their
shoes when going out of doors in poor weather or on bad streets; it was
intended to keep the mud off of of ones shoes

This is about the best condition one could hope to find of a medieval shoe,
but it was no match for the ravishes of the intervening 600+ years.
(late 14th century shoe on a special exhibit at the MET)

Lastly, as a tool enthusiast, I cannot pass up on mentioning the well used, but well cared-for condition of the handles of the tools pictured on St Joseph's workbench. These are tools which have been carefully crafted and well oiled with a soft glowing luster to them. I recognised the look at once, because many of my own tools have that same look. I am happy to see this, because most medieval tools one sees are too badly deteriorated to give any indication of their original finish and most modern reenactors leave their tools unfinished and raw, which gives a false impression of how they would have originally been. Tools were expensive, and people who owned them would have taken care of them; they were the means of their very existence.


Well made and well cared-for tools on the bench. Because the artist was not
a cabinetmaker, he failed to properly observe the bevels on a sharpened
chisel; to someone who sharpens and uses them almost daily, this has the
look of an un-sharpened chisel ("fishtail gouge" beneath the hammer)

Some of my own tools, with handles made by myself, save the antique cramp.
When one knows his business it is easy to spot those same details in a painting.


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